High-risk input combinations
Pipe estimation failures typically come from wrong schedule-thickness mapping, OD copy errors, and unrealistic quantity entries. These are easy to miss when rows are bulk-imported or manually duplicated.
Row-level hard checks
Apply non-negotiable geometric checks before calculation and before export. Hard checks reduce expensive downstream exceptions.
- Reject any thickness value greater than or equal to OD/2.
- Flag rows where unit weight deviates sharply from same-size neighbors.
- Require explicit confirmation on unusually high quantity rows.
Grouped review before release
Review totals by OD and schedule class, not only grand total. Group-level anomalies are easier to detect than line-level noise in long tables.